07.01.2021

Cat 3604 Generator Manual


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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Caterpillar C11, C13, C15, C18. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your engine like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

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This manual for Caterpillar C11, C13, C15, C18 is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

MAKE: Caterpillar
MODEL: C11, C13, C15, C18 Engine
FORMAT: PDF

ENGINE – INDUSTRIAL
Model Prefix
C11 INDUSTRIAL ENGINE GLS
C11 INDUSTRIAL ENGINE HRA

ENGINE – MACHINE
Model Prefix
C11 ENGINE – MACHINE RSX
C11 ENGINE – MACHINE TXE

ENGINE – TRUCK
Model Prefix
C11 TRUCK ENGINE KCA

PETROLEUM PRODUCTS
Model Prefix
C11 PETROLEUM ENGINE B5K
C11 PETROLEUM ENGINE B5Z

ENGINE – GENERATOR SET
Model Prefix
C13 GENERATOR SET DH4
C13 GENERATOR SET NH3
C13 GENERATOR SET NH4
C13 XQ350 GENERATOR SET X3M

ENGINE – INDUSTRIAL
Model Prefix
C13 INDUSTRIAL ENGINE KWJ
C13 INDUSTRIAL ENGINE LGK
C13 INDUSTRIAL ENGINE N3F
C13 INDUSTRIAL ENGINE RRA

Cat 3604 Generator Manual

ENGINE – MACHINE
Model Prefix
C-13 ENGINE – MACHINE MHX
C13 ENGINE – MACHINE M4L
C13 ENGINE – MACHINE M4X
C13 ENGINE – MACHINE MHX
C13 ENGINE – MACHINE T4F
C13 ENGINE – MACHINE TXF
C13 ENGINE – MACHINE TXM
C13 ENGINE – MACHINE TXX

ENGINE – TRUCK
Model Prefix
C13 TRUCK ENGINE EMS
C13 TRUCK ENGINE JAM
C13 TRUCK ENGINE KCB
C13 TRUCK ENGINE LEE
C13 TRUCK ENGINE PRM
C13 TRUCK ENGINE S3C

PETROLEUM PRODUCTS
Model Prefix
C13 PETROLEUM ENGINE A5K
C13 PETROLEUM ENGINE A5Z

ENGINE – GENERATOR SET
Model Prefix
C15 GENERATOR SET C5E
C15 GENERATOR SET C5H
C15 GENERATOR SET C5L
C15 GENERATOR SET CYY
C15 GENERATOR SET GB3
C15 GENERATOR SET L8B
C15 GENERATOR SET LNA
C15 GENERATOR SET LXJ
C15 GENERATOR SET LZA
C15 GENERATOR SET MBS
C15 GENERATOR SET NKL
C15 GENERATOR SET PEC
C15 GENERATOR SET SNW
C15 GENERATOR SET STG
C15 GENERATOR SET T4A
C15 GENERATOR SET X4R
C15 GENERATOR SET X5M
C15 GENERATOR SET ZKA
C15 I6 GENERATOR SET NAP

ENGINE – INDUSTRIAL
Model Prefix
C-15 INDUSTRIAL ENGINE BEM
C15 INDUSTRIAL ENGINE JAS
C15 INDUSTRIAL ENGINE JKG
C15 INDUSTRIAL ENGINE JRE
C15 INDUSTRIAL ENGINE LDN
C15 INDUSTRIAL ENGINE MCW
C15 INDUSTRIAL ENGINE N5F

ENGINE – MACHINE
Model Prefix
C-15 ENGINE – MACHINE A3A
C15 ENGINE – MACHINE ENG
C15 ENGINE – MACHINE L4L
C15 ENGINE – MACHINE L4X
C15 ENGINE – MACHINE LHX
C15 ENGINE – MACHINE TXG
C15 ENGINE – MACHINE TXL
C15 ENGINE – MACHINE TXY

ENGINE – TRUCK
Model Prefix
C-15 REMAN ENGINE C2A
C-15 TRUCK ENGINE 6NZ
C-15 TRUCK ENGINE 9NZ
C-15 TRUCK ENGINE EGH
C-15 TRUCK ENGINE MBN
C15 TRUCK ENGINE B5R
C15 TRUCK ENGINE BXS
C15 TRUCK ENGINE JEP
C15 TRUCK ENGINE KRA
C15 TRUCK ENGINE MHP
C15 TRUCK ENGINE MXS
C15 TRUCK ENGINE NXS
C15 TRUCK ENGINE RKS
C15 TRUCK ENGINE SDP
C15 TRUCK ENGINE TRB

MARINE PRODUCTS
Model Prefix
C15 MARINE ENGINE RLA

PETROLEUM PRODUCTS
Model Prefix
C-15 PETROLEUM ENGINE Z2C
C15 PETROLEUM ENGINE HAZ
C15 PETROLEUM ENGINE JDK
C15 PETROLEUM ENGINE JDY
C15 PETROLEUM ENGINE MG2
C15 PETROLEUM ENGINE SWE
C15 PETROLEUM GEN SET 115
C15 PETROLEUM GEN SET LWR
C15 PETROLEUM GEN SET PET

ENGINE – GENERATOR SET
Model Prefix
C18 GENERATOR SET C6C
C18 GENERATOR SET CYL
C18 GENERATOR SET DDS
C18 GENERATOR SET DKE
C18 GENERATOR SET EKW
C18 GENERATOR SET G4C
C18 GENERATOR SET L8D
C18 GENERATOR SET LNB
C18 GENERATOR SET LXK
C18 GENERATOR SET LZB
C18 GENERATOR SET M1P
C18 GENERATOR SET M1Y
C18 GENERATOR SET M1Z
C18 GENERATOR SET N1C
C18 GENERATOR SET N1D
C18 GENERATOR SET NKK
C18 GENERATOR SET PEE
C18 GENERATOR SET PEJ
C18 GENERATOR SET STD
C18 GENERATOR SET STM
C18 POWER MODULE X6X
C18 I6 GENERATOR SET NAW

ENGINE – INDUSTRIAL
Model Prefix
C18 INDUSTRIAL ENGINE BDN
C18 INDUSTRIAL ENGINE EJG
C18 INDUSTRIAL ENGINE GJE
C18 INDUSTRIAL ENGINE JDA
C18 INDUSTRIAL ENGINE N8F
C18 INDUSTRIAL ENGINE NBB
C18 INDUSTRIAL ENGINE WJB
C18 INDUSTRIAL ENGINE WJH
C18 INDUSTRIAL ENGINE WRH
C18 INDUSTRIAL ENGINE ZPS

ENGINE – MACHINE
Model Prefix
C18 ENGINE – MACHINE R4L
C18 ENGINE – MACHINE RDP
C18 ENGINE – MACHINE RHX
C18 ENGINE – MACHINE TXH
C18 ENGINE – MACHINE TXW

ENGINE – TRUCK
Model Prefix
C-18 TRUCK ENGINE MDP
C-18 TRUCK ENGINE MEP
C18 TRUCK ENGINE CJP

ENGINEER SUPPORT TRACTOR
Model Prefix
C18 GENERATOR SET EKW

MARINE PRODUCTS
Model Prefix
C18 GENERATOR SET DTP
C18 GENERATOR SET GBM
C18 GENERATOR SET JHL
C18 GENERATOR SET MGS
C18 MARINE ENGINE C1J
C18 MARINE ENGINE CKH
C18 MARINE ENGINE CYN
C18 MARINE ENGINE GEN
C18 MARINE ENGINE GES
C18 MARINE ENGINE GEX
C18 MARINE ENGINE GTB
C18 MARINE ENGINE J2K
C18 MARINE ENGINE JKX
C18 MARINE ENGINE JLE
C18 MARINE ENGINE KJT
C18 MARINE ENGINE NAX
C18 MARINE ENGINE NAY
C18 MARINE ENGINE PLE
C18 MARINE ENGINE T2P
C18 MARINE ENGINE T2R
C18 MARINE ENGINE TNA
C18 MARINE ENGINE WKB

PETROLEUM PRODUCTS
Model Prefix
C18 PETROLEUM ENGINE BE2
C18 PETROLEUM ENGINE WJW
C18 PETROLEUM ENGINE WJY
C18 PETROLEUM GEN SET 188

Cat 3604 Generator Manual Generator

SERR9700 – Service Manual (C11 & C13 & C15 & C16 & C18 ACERT On-highway Engines)
BatteryCrossRef.pdf
BatterySpecs.pdf
C13 PARTS MANUAL.pdf
Disassembly and Assembly c15 c16 c18.pdf
DSTC.pdf
mainmenu.pdf
oss.pdf
REHS1413-04-01-ALL.pdf
RENR1282-11-01-ALL.pdf
SEBU7695-06-01-ALL.pdf
SENR2995-04-01-ALL.pdf
SENR3130-10-01-ALL.pdf
SENR9698-09-01-ALL.pdf
SENR9701-03-01-ALL.pdf
SENR9702-05-02-ALL.pdf
SENR9703-05-01-ALL.pdf
SENR9704-05-01-ALL.pdf
SENR9705-02-01-ALL.pdf
SERP3815-31-01-ALL.pdf
ShopSupplies&Tools.pdf
Specification C-15.pdf

EXCERPT:

Testing and Adjusting
C11 and C13 On-Highway Engines

Vibration Damper – Check

Rubber Vibration Damper (If Equipped)

View Image

Illustration 1

Vibration damper and pulley

Cat 3604 generator manual instructions

(1) Adapter

(2) Rubber

(3) Damper assembly

(4) Bolt

(5) Crankshaft pulley

The vibration damper is installed on the front of crankshaft. The space in the damper assembly (3) is filled with rubber (2) . The vibration damper limits the torsional vibration.

Replace the damper if any of the following conditions exist:

The damper is dented or cracked. Insta 360 studio lagging.

The paint on the damper is discolored from heat.

Cat 3604 Generator Manual

There is a large amount of gear train wear that is not caused by lack of oil.

Analysis of the oil has revealed that the front main bearing is badly worn.

The engine has had a failure because of a broken crankshaft.

Viscous Vibration Damper (If Equipped)

View Image

Cat 3604 generator manual transfer switch

Illustration 2 g01363868

Viscous vibration damper

Free

(6) Pulley

(7) Weight

(8) Case

Damage to the vibration damper or failure of the vibration damper will increase vibrations. This will result in damage to the crankshaft.

Replace the damper if any of the following conditions exist:

The damper is dented, cracked, or fluid is leaking from the damper.

The paint on the damper is discolored from excessive heat.

The damper is bent.

The bolt holes are worn or there is a loose fit for the bolts.

The engine has had a crankshaft failure due to torsional forces.

NOTICE
Inspect the viscous vibration damper for signs of leaking and for signs of damage to the case. Either of these conditions can cause the weight to contact the case. This contact can affect damper operation.

Category: Manual

CATERPILLAR SERVICE MANUALS
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These Caterpillar service manuals provide detailed instruction on the major repair components of your Caterpillar equipment. We carry only the Caterpillar Original Equipment Manufacturers (OEM) manuals. CAT factory service repair manuals are far superior to generic aftermarket repair manuals. Illustrated diagrams are included in the Caterpillar service manuals.Diagnostic, testing, adjustment, theory of operation, and repair information is all prided in the CAT full service manual PDF.

CATERPILLAR SERVICE MANUAL DOWNLOAD
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SOME OF THE NOTABLE ACHIEVEMENTS WITH THE HELP OF A CAT REPAIR MANUAL

2002 – U.S.
Nearly 220 Caterpillar machines benefited from the CAT manual PDF to help build a natural gas pipeline from Wyoming to Southern California.

2002 – South Korea and Japan
Caterpillar generator set manuals provided uninterrupted power for the 2002 World Cup soccer match for the duration of the event.

2002-2006 – Iceland
More than 100 Cat machines help build the Karahnjukar Hydropower Project under construction in Iceland and received professional repairs from the Caterpillar workshop manual.

2003 – Paris, France
More than 600 Caterpillar machines help construct additional lines for the Ligne a Grande Vitesse.

Between 1977 and 1983, more than 200 Cat machines worked on the first lines for the new Ligne a Grande Vitesse (high speed train) constructed between Paris and Lyon. From 1987-1989, more than 80 Cat machines were involved in constructing an additional 160-mile rail line from Paris to LeMans, along with its 300 overpasses and 21 tunnels. In 2003, Cat machines once again played a role in the construction of France’s high-speed rail network when contractors used the Cat online service manual to repair more than 600 Cat machines.

2003 – U.S.
Caterpillar provides the majority of power generation and dealer support during the largest power outage in U.S. history (to this date).

More than 300 backup generators and two megawatt trailer units were trucked to cities such as New York, Cleveland and Detroit to get them up and running again. Trading on Wall Street was uninterrupted thanks to Cat power service repair workshop manual.

2003-2010 – Arizona & Nevada
Caterpillar machines help construct a bypass highway near the Hoover Dam to replace the original highway that runs over the dam.

2004 – Indian Ocean Tsunami
Caterpillar machines and dealer personnel assist with cleanup and relief efforts after the earthquake and tsunami that devastated the Asia-Pacific region.

2004-2010 – Shanghai, China
Caterpillar machines help build the infrastructure Shanghai needs to host the 2010 World’s Fair and Exposition.

2004-2014 – Romania
Cat machines help construct the 588-kilometer-long Transylvania Motorway.

When complete, the Transylvania Motorway will connect Bucharest with Oradea. Contractors used the Cat manual PDF download to construct just one 258-mile segment of the four-lane highway that featured over 300 bridges, 70 overpasses and 19 interchanges.

2005 – U.S.
Caterpillar and its dealer network respond with people, products, and financial aid to help with recovery efforts in the Gulf Coast following Hurricanes Katrina, Rita and Wilma.

2005 – Alberta, Canada
Continuing work begun in 1967, Caterpillar machines are still working in the Athabasca Oil Sands.

At this point in time, there are around 500 pieces of Caterpillar equipment belonging to 20 different companies working in the oil sands. The world’s largest fleet of 797 mining trucks (100 total) is working around the clock hauling oil sand to facilities for processing.

Featured by terratec promedia driver. 2005 – India
A fleet of 220 Caterpillar machines and gen sets works on the 3,625 miles of a four-to-six lane highway known as the Golden Quadrilateral.

2006 – U.S.
Caterpillar machines play a major part in the construction of the 300-mile-long Entrega Pipeline.

The Entrega Pipeline was the first stage of the Rockies Express Pipeline. Stretching from Wyoming to Ohio, the 1,663-mile Rockies Express Pipeline will connect Rocky Mountain natural gas reserves to consumers on the East Coast. The online Caterpillar PDF manual download goes beyond construction equipment. Solar gas turbines, Gas Caterpillar Motoren (GCM) compression engines (Entrega is the first new mainline pipeline to use GCM engines), Cat Financial services and 6 Sigma-enhanced strategic support planning were key elements of the project. The completed pipeline will utilize the Caterpillar full service repair manual download solution enabling real-time monitoring and predictive maintenance to maximize performance and minimize costs.

Cat 3604 Generator Manual Pdf

2006 – South Korea
Thirty-four Caterpillar machines help complete the Saemangeum Seawall – the world’s longest earthen seawall.

2007 – Russia
Cat machines help construct the 1,100-kilometer Yamal-Ukhata pipeline.

Russia’s Yamal-Ukhta pipeline is part of a planned 2,500-kilometer gas transportation system built in one of the world’s most extreme climates thanks in part to the instruction and guidance of the Caterpillar Repair manual download.

2007-2014 – Panama
Cat machines help construct the expansion of the Panama Canal.

Contractors used 75 Cat machines on just the first two phases of the six-phase project. When complete, the new single-lane, three-step lock system will allow the Panama Canal to accommodate vessels that are not currently transiting the waterway due to their large size.

2008-2011 – Saudi Arabia
Over 400 new Caterpillar machines still need repair from the CAT manual PDF to help construct a 2,400-kilometer rail line through the Nafud Desert in Saudi Arabia.